High Flow Flex Fuel Line Bypass - Audi S6 & S7
Product Details
Designed specifically for the Audi S6 & S7 4.0T 2012-2019 (C7 Chassis)
At the heart of this kit is a 6061 billet flex fuel sensor bypass module. With its internal parallel path, it eliminates all restrictions caused by running the flex fuel sensor in the feed where maximum flow is required. The PTFE lines with stainless braided lining offer outstanding abrasion resistance, compatibility with ethanol, and durability that prevents deterioration and contamination common with rubber-based lines.
How it works:
This kit works by creating a parallel dual path for the fuel, completely eliminating the restriction from the E85 internal sensor components.
The first pathway is a straight-through path, while the second is a parallel "bypass" pathway for the flex fuel sensor, allowing it to read the E85 content in the fuel.
With E85 having lower chemical energy, about 30% more fuel volume is required compared to gasoline to flow through the fuel feed lines to the fuel rails. The motor needs more fuel, not a more restrictive fuel feed, which is especially critical when installing the flex fuel sensor on the feed side of the fuel system.
For skeptics who believe a flex fuel sensor is not a restriction, consider the cross-section of E85 sensor internal parts. It does limit fuel flow significantly, especially when running a tune with higher boost and increased fuel requirements, compounded with the 30% increase in fuel flow needed for E85.
Compatibility: Works with most types of E85 sensors with a tube diameter of 9.5mm and an end-to-end length of 95mm. This includes the GM 13577429, GM 13577379, GM 92254793, GM 13507129, Continental, VDO, AEM 30-2200, and Innovate 3907. *The GM 13577429 is recommended by 40T for its compact size.*
Features:
- Supports Fuel for Stage 4+ Modifications, Up to 1000HP: This kit provides the necessary fuel flow for high-performance modifications, handling up to 1000HP.
- Easy Installation: All hoses are factory-crimped and ready to go, ensuring a straightforward installation process.
- Reversible to Stock: The kit is fully reversible, allowing you to revert your setup back to stock if needed.
- Durability Tested: Proven reliability with 11 months of issue-free performance on our shop car.
- Direct Customer Support: For any issues, reach out directly by calling or texting 248-403-8512.
Includes:
- Note: Sensor Not Included
- Bypass Module: Made from 6061 T-6 CNC machined and anodized aluminum, featuring Buna-N O-rings, assembly hardware, Allen tool, and spare seals.
- Short J Feed Hose: Connects factory quick connect to the bypass module.
- Passenger Side HPFP Feed Line: PTFE stainless steel braided line from the bypass module to the high-pressure fuel pump (HPFP).
- Driver Side HPFP Feed Line: PTFE stainless steel braided line from the bypass module to the high-pressure fuel pump (HPFP).
- Passenger Side HPFP Plug
Requirements:
- Flex Fuel Sensor: A flex fuel sensor is required for this kit but is not included.
- Software Tuning: DS1 or other compatible software is needed to read the flex sensor and apply fuel scaling.
- Installation Note: The installer will need to isolate the lines leading from the fuel tank feed to the engine bay to alleviate any noticeable vibration (typically around 1200 rpm). Small sections of rubber hose or foam make effective isolators.
- C7-4.0T-FLEXFUELKIT
This Part Fits the Following Vehicles
| Make | Model | Submodel | Engine | Special Fitment Notes |
|---|---|---|---|---|
| Audi | C7 S6 | Quattro | 4.0T | Use vehicle selector to confirm fitment |
| Audi | C7 S7 | Quattro | 4.0T | Use vehicle selector to confirm fitment |
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Items marked as 'Free Shipping' may qualify for free standard economy ground shipping to the contiguous United States (48 states). Oversized products and direct ship products are excluded from this offer unless otherwise noted.
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