Manifold Absolute Pressure Sensor
- Mfg Part #
- 0091533428 0091533428
- ECS Part #
- ES#5506732
- Brand
-
Product Details
The Mercedes-Benz OM642 3.0L V6 diesel engine is the trusted workhorse for 2010-2018 Sprinter 2500, 3500, and heavy-duty 3500XD vans. Whether you are hauling heavy commercial loads or embarking on an overland adventure, this engine delivers impressive torque and fuel economy through its advanced variable geometry turbocharger. To precisely manage this forced-induction power, your Engine Control Module (ECM) relies heavily on the Manifold Absolute Pressure (MAP) Sensor.
Mounted directly to the intake manifold, this highly sensitive Bosch component continuously measures the exact pressure (boost) and density of the air entering the engine. The ECM uses this critical data in real-time to adjust fuel injection volume, regulate the turbocharger, and manage the EGR system. However, because this sensor sits directly in the intake tract, it is constantly exposed to intense heat, dry soot from the EGR, and oily blow-by vapor from the PCV system. Over tens of thousands of miles, this mixture creates a sticky sludge that coats the delicate internal measuring element, causing it to send skewed data to the computer.
Common Signs of a Failing OM642 MAP Sensor:
Check Engine Light & OBD-II Codes: A failing sensor will quickly trigger a Check Engine Light, typically accompanied by codes related to "Manifold Absolute Pressure Circuit Range/Performance" (P0106) or "Boost Pressure Regulation."
Limp Mode & Severe Power Loss: If the ECM receives missing or irrational boost data, it will instantly open the turbo wastegate and disable boost to prevent catastrophic engine damage, leaving your heavy van incredibly slow and struggling to climb hills.
Rough Idle & Surging: You may experience an erratic, bouncing idle, hesitation under heavy throttle, or jerky acceleration as the ECU struggles to balance the air-fuel mixture without accurate pressure data.
Frequent DPF Clogging: Incorrect pressure readings often cause the engine to run excessively "rich," dumping unburnt diesel soot into the exhaust and rapidly clogging your expensive Diesel Particulate Filter (DPF).
ECS Tuning Recommends for Sprinter Owners: Do not ignore underboost or overboost codes! While a failing MAP sensor is a very common culprit, you must also visually inspect your plastic charge pipes and thick rubber intercooler hoses for splits or loose clamps. A physical boost leak will cause the exact same symptoms and limp-mode conditions as a failed MAP sensor.
Tech Tip: When removing the old sensor, ensure the mounting port on the intake manifold is completely free of hard carbon sludge before installing the new one. Check the electrical connector for any oil or corrosion, as this will ruin the new sensor's readings.
Essential Tools & Hardware for the Job
Replacing the MAP sensor on your NCV3 Sprinter is a very accessible DIY that can instantly cure limp-mode issues, but dealing with the factory hardware and delicate electrical connectors requires the right supplies. We highly recommend adding these items to your ECS Tuning cart before starting the repair:
Schwaben 100-Piece Specialty Bit Kit (ECS Part #: ES#2500878): Mercedes-Benz routinely uses specialized Torx or security Torx fasteners to secure sensors to the intake manifold. Standard hex bits will not work, but this comprehensive kit includes the exact bits needed to remove the sensor without stripping the screws.
CRC QD Electronic Cleaner (ECS Part #: ES#2804752): Oil blow-by and grime can contaminate the wiring harness. Spray out the vehicle-side connector thoroughly before plugging in your new sensor to ensure a perfect micro-voltage connection.
Schwaben 4-Piece Pick and Hook Set (ECS Part #: ES#3098555): The plastic locking tabs on Mercedes-Benz electrical connectors become incredibly brittle from under-hood heat. A small pick allows you to gently lift the locking tab to release the harness without snapping it off.
Uncompromising OE Bosch Quality (Part # 0261230461)
When dealing with the hyper-sensitive boost control electronics of a modern Mercedes-Benz diesel engine, you should never compromise with cheap, inferior aftermarket sensors. The engine computer relies on incredibly precise voltage readings to safely manage turbo boost; generic sensors often lack this exact calibration, resulting in dangerous pressure spikes or returning Check Engine Lights.
Manufactured by Bosch, the pioneer of modern engine management systems, this direct-replacement MAP Sensor (replacing Mercedes-Benz OE numbers 0091533428 and 0061539928) delivers the exact factory fitment, thermal resistance, and precise pressure calibration your turbocharged V6 requires. By choosing this high-quality OE Bosch replacement, you bypass the heavy dealership markup while guaranteeing seamless integration with your ECU, restoring the reliable, heavy-hauling boost your Sprinter was designed for.
This Part Fits the Following Vehicles
| Make | Model | Submodel | Engine | Year | Chasis | Special Fitment Notes |
|---|---|---|---|---|---|---|
| Mercedes Benz | Sprinter 2500 | Base | 3.0L V6 642.899 | 2019 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 2500 | Base | 3.0L V6 642.899 | 2020 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 2500 | Base | V6 3.0L 642.899 | 2021 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 2500 | Base | V6 3.0L 642.899 | 2022 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 3500 | Base | 3.0L V6 642.899 | 2019 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 3500 | Base | 3.0L V6 642.899 | 2020 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 3500 | Base | V6 3.0L 642.899 | 2021 | 907 | Use vehicle selector to confirm fitment |
| Mercedes Benz | Sprinter 3500 | Base | V6 3.0L 642.899 | 2022 | 907 | Use vehicle selector to confirm fitment |
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Items marked as 'Free Shipping' may qualify for free standard economy ground shipping to the contiguous United States (48 states). Oversized products and direct ship products are excluded from this offer unless otherwise noted.
The policies listed above are subject to change at any time without notice.
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